Whether you're launching your first palm oil refinery or optimizing an existing line, selecting the right equipment isn’t just about cost—it’s about efficiency, consistency, and long-term profitability. In this guide, we’ll walk you through a proven process tailored for plants producing 5–20 tons per day.
The core of any successful palm oil refining operation lies in mastering three key stages:
Industry Insight: According to the International Palm Oil Council (IPOC), small-scale refiners that invest in automated PLC controls see a 25% reduction in operator errors and a 15% improvement in throughput compared to manual systems.
Stage | Recommended Equipment | Key Specs |
---|---|---|
Raw Material Prep | Rotary Dryer + Sieve Cleaner | Capacity: 5–20 t/day | Power: 7.5 kW |
Pressing | Screw Press (Single or Double) | Oil Yield: ~85–90% |
Filtration | Filter Press or Centrifuge | Efficiency: >95% solid removal |
Deodorization | Vacuum Deodorizer Unit | Temp: 220–240°C | Vacuum: 5 mmHg |
A client in Indonesia upgraded from outdated batch processing to a modular, semi-automated system designed for 10 tons/day. By integrating energy-efficient motors, real-time monitoring via PLC, and optimized flow design, they reduced monthly utility costs by $1,200 and decreased downtime by 40%. Their refined oil now meets ISO 5554 standards consistently.
Q: How do I know if a machine will last?
A: Look at material quality—not just stainless steel grade (AISI 304 minimum), but also component warranties. Machines with ≥2-year parts coverage and service support in your region are more reliable long-term.
Q: What’s the advantage of PLC control?
A: It automates critical parameters like temperature, pressure, and flow rate. One customer reported saving 3 hours/day on labor and reducing product rejects by 18% after switching to PLC-based systems.
Many clients who’ve reviewed this approach say it doesn’t just save money upfront—it builds operational resilience over time. That’s why we focus on designing solutions that scale with your business, not against it.