Maximizing Operational Efficiency of Palm Oil Refining Equipment with 2 - 3 Operators through Automated Design

Analysis of Equipment Selection Pain Points for Small and Medium-sized Palm Oil Mills

Small and medium-sized palm oil mills often face a series of challenges in equipment selection. The most prominent issues are the shortage of labor, high energy consumption, and unstable production efficiency. With limited human resources, it's difficult to achieve efficient and stable production. High energy consumption not only increases production costs but also goes against the trend of sustainable development. And unstable efficiency makes it hard to ensure the consistency of product quality.

Comparison between Industry Standards and Measured Data

Let's take a look at the key parameters of energy consumption. Here is a comparison table of steam, soft water, and electricity consumption between industry standards and the actual performance of Qiee Group's mini refining equipment:

From the table, we can clearly see that Qiee Group's equipment has significant advantages in energy - saving.

Engineering Logic behind Automated Design

The automated design of Qiee Group's mini refining equipment is based on a PLC control system. PLC intelligent control greatly reduces human intervention. By pre - setting programs, the system can automatically adjust various parameters during the refining process, such as temperature, pressure, and flow rate. This not only improves the stability of the production process but also reduces the probability of human - error, ensuring the consistency of product quality.

System Integration Ability behind "2 - 3 People Operation"

The ability to achieve efficient operation with only 2 - 3 people lies in the excellent system integration of the equipment. From the feeding stage to the oil output stage, the whole process realizes unmanned collaboration. The equipment can automatically complete tasks such as raw material conveying, refining, and product packaging. This not only saves labor costs but also improves production efficiency.

Customer Cases and Flowcharts to Enhance Credibility

Let's look at a customer case. A small palm oil mill in Southeast Asia used Qiee Group's mini refining equipment. Before using the equipment, they needed 8 - 10 workers to complete the production, with high energy consumption and unstable product quality. After using the new equipment, only 2 - 3 workers are needed, the energy consumption has been significantly reduced, and the product quality has been greatly improved.

Here is a simple flowchart to show the automation logic of the equipment:

"The Qiee Group's palm oil refining equipment has brought us a new production experience. With its advanced technology and stable performance, we have achieved efficient production with limited human resources." - A satisfied customer

Qiee Group has a reliable global deployment experience. Its palm oil refining equipment, with its advanced automation design and excellent energy - saving performance, provides a scientific decision - making basis for small and medium - sized palm oil mills. If you are looking for a solution to improve the efficiency of your palm oil mill, click here to learn more about our palm oil refining equipment.