Case Analysis of High-Efficiency and Energy-Saving Palm Oil Refining Equipment: From Energy Consumption to Capacity Improvement

Case Analysis of High - efficiency and Energy - saving Palm Oil Refining Equipment: From Energy Consumption to Production Capacity Improvement

In the palm oil industry, small and medium - sized palm oil mills often face challenges in equipment selection. This article delves into the technical indicators and practical application effects of high - efficiency and energy - saving palm oil refining equipment designed specifically for them.

Energy Consumption Comparison and Technical Realization

When it comes to energy consumption, comparing with industry standards is crucial. For steam consumption, traditional palm oil refining equipment may consume about 3 - 4 tons of steam per ton of refined palm oil. In contrast, the high - efficiency and energy - saving equipment analyzed in this article only consumes around 1.5 - 2 tons of steam per ton of refined palm oil, reducing steam consumption by nearly 50%.

In terms of electricity consumption, conventional equipment might use about 80 - 100 kWh per ton of refined palm oil, while this new equipment only requires 40 - 50 kWh per ton, achieving a 50% reduction as well. Regarding soft water usage, the traditional type may use 2 - 3 cubic meters per ton of refined palm oil, and the energy - saving equipment cuts it down to 1 - 1.5 cubic meters per ton, a reduction of up to 60%. These significant reductions in energy consumption are achieved through advanced technologies.

Advantages of PLC Intelligent Control System and National Patent Technologies

The PLC intelligent control system plays a key role in the performance of this equipment. It can precisely control various parameters such as temperature, pressure, and flow rate during the refining process. This system can adjust operations in real - time according to the actual production situation, ensuring stable operation. For example, it can maintain the oil temperature within an error range of ±1°C, which is crucial for the quality of refined palm oil.

Moreover, the equipment is equipped with multiple national patent technologies. These technologies not only contribute to energy conservation but also enhance the production capacity. With the help of these technologies, the equipment can achieve a production capacity increase of about 20 - 30% compared to traditional equipment, reaching up to 5 - 6 tons of refined palm oil per hour.

Engineering Design Concept of Low - Manpower Operation

In the engineering design of this equipment, the concept of low - manpower operation is prominent. It is designed to be operated by only 2 - 3 people. This is achieved through high - level automation. The equipment integrates various automated functions such as automatic feeding, automatic temperature control, and automatic product discharging.

This design is a great relief for small and medium - sized palm oil mills, which often face a shortage of labor. By reducing the number of operators, it not only saves labor costs but also improves production efficiency. With fewer people involved in the operation, the probability of human - induced errors is also reduced, ensuring the consistency of product quality.

Real - world Case and Data Presentation

Let's take a real - world case as an example. A medium - sized palm oil mill in Southeast Asia replaced its traditional refining equipment with this high - efficiency and energy - saving equipment. Before the replacement, the mill could produce about 30 tons of refined palm oil per day with a steam consumption of 120 tons per day, an electricity consumption of 2400 kWh per day, and a soft water usage of 60 cubic meters per day. After using the new equipment, the daily production increased to 40 tons, steam consumption dropped to 60 tons per day, electricity consumption to 1200 kWh per day, and soft water usage to 30 cubic meters per day.

These data are presented in a table below for a more intuitive comparison:

In conclusion, this high - efficiency and energy - saving palm oil refining equipment offers significant advantages in energy conservation, production capacity improvement, and manpower reduction. If you are a small or medium - sized palm oil mill looking for a reliable and efficient refining solution, click here to learn more about this innovative equipment.