Penguin Group's economical small-scale palm oil refining line offers an efficient and stable solution for producing refined palm oil from raw palm fruits. This article delves into the full - process automated operation of this line, along with common problem - solving, aiming to support small and medium - sized enterprises (SMEs) in cost - reduction and efficiency - improvement.
The line starts with raw material handling. Palm fruits are first cleaned and sorted to remove impurities. The subsequent processes of degumming, decolorization, and deodorization are crucial for producing high - quality refined palm oil. During degumming, phospholipids and other non - oil substances are removed. Decolorization uses activated carbon or bleaching earth to adsorb pigments, and deodorization eliminates unpleasant odors through steam distillation at high temperatures.
These processes are precisely controlled by the PLC system. The PLC system, along with core components, plays a vital role in ensuring automation and stability. For example, it can accurately adjust the temperature, pressure, and flow rate during each process, reducing human errors and improving production efficiency. The line can process up to 5 - 10 tons of palm fruits per day, making it suitable for SMEs.
SMEs often face challenges such as high production costs, limited technical expertise, and low production efficiency. Penguin Group's refining line addresses these issues. Its energy - saving and emission - reduction features significantly cut down on energy consumption. Compared to traditional refining lines, it can reduce energy consumption by up to 30%, which directly translates into cost savings. Additionally, the automated operation reduces the need for a large workforce, further lowering labor costs.
The line's modular design allows for easy installation and expansion, enabling SMEs to scale up production as their business grows. Moreover, the high - quality output ensures that the refined palm oil meets international standards, enhancing market competitiveness.
Domestic and international application cases demonstrate the line's excellent performance in different environments. In a Southeast Asian plantation, the line increased the daily output of refined palm oil by 20% compared to the previous equipment. It also showed great adaptability to local raw materials and harsh production conditions.
In a small - scale palm oil processing plant in Africa, the line helped the enterprise to overcome technical difficulties and improve product quality. The plant was able to enter the international market with its high - quality refined palm oil, achieving a significant increase in sales revenue. These cases prove that the line can effectively boost productivity and profitability in various scenarios.
| Question | Answer |
|---|---|
| How often should the equipment be maintained? | Regular maintenance should be carried out every three months. A comprehensive inspection and maintenance should be done at least once a year to ensure the long - term stable operation of the equipment. |
| What should I do in case of a sudden power outage during operation? | The line is equipped with an emergency stop system. When a power outage occurs, the system will automatically stop all operations to prevent damage to the equipment. After power is restored, follow the startup procedure to resume production. |
Penguin Group provides not only high - quality palm oil refining equipment but also a complete after - sales service system. Our professional technical team is always ready to provide support and assistance. If you have any questions or need more information, please leave a message below, and we will reply to you as soon as possible.
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