If you're responsible for running a small palm oil refining unit, every hour of downtime can mean lost revenue—and worse, inconsistent product quality. That’s why mastering the basics of maintenance and troubleshooting isn’t just helpful—it’s essential.
Most failures begin not with a broken part—but with poor preparation. According to our field engineers, over 60% of unexpected stops in small-scale refineries stem from skipped pre-start checks.
Operators often miss subtle signs that lead to major issues. Here’s what to track hourly:
| Parameter | Normal Range | Action if Out of Range |
|---|---|---|
| Motor Temperature | ≤75°C | Stop immediately if >85°C — check ventilation & load balance |
| Pressure Vessel Pressure | 0.8–1.2 MPa | Calibrate sensor; inspect safety valve |
| PLC Error Codes | No active faults | Document code + notify engineer within 30 mins |
“We had a pump failure after 3 months because we didn’t clean the inlet filter. Now we do it weekly—even when it seems unnecessary.”
— Ahmed, Workshop Supervisor, Nigeria
A simple monthly schedule can extend your equipment life by up to 3 years, based on data from 120+ installations worldwide.
You don’t need a PhD in engineering to keep your machine healthy—just consistency, attention to detail, and a few good habits. When things go wrong, having a clear process reduces panic and speeds up recovery.
If you’re looking to upgrade beyond basic maintenance—whether it's a full-line redesign, automation integration, or custom capacity scaling—we’ve helped hundreds of small-to-mid palm oil processors across Africa, Southeast Asia, and Latin America optimize their operations. From concept to commissioning, we support every step.