This article delves into the application of the PLC control system in the small - scale palm oil refining production line of Penguin Group and the advanced technology for enhancing the equipment's stability. The PLC control system plays a core role in the automation of the palm oil refining process.
The functionality of the PLC system in equipment automation is remarkable. It can precisely control various processes such as degumming, deacidification, decolorization, and deodorization in the palm oil refining process. For example, in a small - scale palm oil refinery in Malaysia, after implementing the PLC control system, the automation level of the production line increased by 30%. This not only improved the accuracy of the refining process but also reduced human - error factors.
The small - scale palm oil refining production line with PLC control is an energy - saving and high - efficiency solution. The energy consumption of this type of production line is 20% lower compared to traditional refining equipment. In an actual case in Indonesia, a medium - sized palm oil processing enterprise adopted this production line. Within one year, they saved approximately 50,000 US dollars in energy costs. This is mainly because the PLC system can optimize the operation of various devices in the production line, adjust the power consumption according to the actual production needs, and achieve energy - saving goals.
The economic full - process automated refining equipment is highly suitable for small and medium - sized enterprises. It has a relatively low initial investment and high cost - performance. For instance, a small palm oil refinery in Nigeria, with a limited budget, chose this economic equipment. Through the use of the PLC - controlled production line, they were able to increase their production efficiency by 40% within six months. The equipment can also be adjusted according to the production scale of small and medium - sized enterprises, which is very flexible.
This production line shows excellent adaptability under different climate and raw material conditions. In regions with high humidity, such as some areas in South America, the PLC system can adjust the drying process parameters in real - time to ensure the quality of palm oil refining. When dealing with raw materials of different qualities, the system can also optimize the refining process. For example, in a refinery in Thailand, which often processes palm oil from different sources, the production line can maintain a stable output rate of over 90% regardless of the raw material differences.
The core component protection system of the equipment ensures stable operation. The key components of the PLC control system, such as sensors and controllers, have a high - quality guarantee. The failure rate of these components is less than 1% within one year of normal use. In a long - term operation case in Brazil, the production line has been running stably for more than three years with only minor maintenance, which greatly reduces the production interruption time.
By using the PLC - controlled small - scale palm oil refining production line, enterprises can significantly improve production efficiency and control costs. In a comparative experiment between a traditional production line and the new production line in a palm oil refinery in India, the new production line increased the daily output by 35% while reducing the labor cost by 25%. This is because the automation of the production line reduces the need for a large number of manual operations, and at the same time, the accurate control of the PLC system improves the utilization rate of raw materials.
The perfect after - sales service system is another major advantage of this equipment. Penguin Group provides 24/7 technical support. Once a problem occurs in the production line, the technical team can respond within 24 hours. In addition, they also provide regular equipment maintenance and upgrading services. For example, a palm oil refinery in Kenya has been using the equipment for five years. With the support of the after - sales service team, the production line has been running stably, and the enterprise has achieved long - term and stable development.
Are you looking for a high - efficiency and stable palm oil refining solution? Our small - scale palm oil refining production line with PLC control is your ideal choice. It combines advanced technology, energy - saving features, and excellent after - sales service to help your enterprise optimize production efficiency and reduce operating costs. Click here to learn more!